What Is Wire Cutting? Why It Matters in Electrical Distribution

Wire cutting is one of the most essential services electrical distributors deliver. Contractors depend on exact lengths of wire and cable to complete installations safely, efficiently, and on schedule. Yet many distributors still rely on manual cutting processes that create inconsistency, waste, and delays.

What Is Wire Cutting?

Wire cutting is the process of measuring, cutting, labeling, and documenting custom lengths of electrical wire requested by a customer. Because wire is expensive, heavy, and cut-to-order, even small mistakes can impact the entire supply chain.

Why Wire Cutting Is Important for Electrical Distributors?

Wire cutting is a critical service electrical distributors provide, especially for contractors who need custom lengths of wire and cable for jobs. Proper wire cutting processes ensure:

• Accurate lengths and fewer jobsite delays
• Reduced waste, with remnants (“drops”) tracked correctly
• Precise billing, based on actual cut footage

Automating wire cutting prevents costly errors, improves inventory accuracy, and strengthens profitability.

Why Wire Cutting Is Operationally Complex

1. Precise Measurements Are Non-Negotiable

A single inch off can lead to jobsite delays, returns, or re-cuts.

2. Reel Tracking Must Be Accurate

Without real-time tracking, reels often appear full in the system while being nearly empty on the floor.

3. Remnants Represent Hidden Profit Loss

Untracked drops accumulate, get misplaced, or get reused incorrectly, and those losses add up fast. Wire cutting touches both revenue and margin, making it one of the most critical processes to automate.

Why Better Wire Cutting Matters

• Faster fulfillment
• More accurate orders
• Stronger customer trust
• Better margins

Wire cutting is not just a warehouse task, it’s a competitive advantage.

Ready to make Wire Cutting efficient and unlock the full power of Epicor Prophet 21?
Scaled Solutions Group is here to guide you every step of the way.